Diesel Generator Control Panels

Diesel Generator Control Panels

Comprehending the fundamentals of a diesel generator is relatively simple. While many individuals grasp the concept of how a generator functions and why it's essential, delving into the intricacies of generator components and systems can pose more complexity.

Similar to various other equipment and machinery, a generator incorporates a control panel to facilitate its operation. This panel allows the owner to oversee operations, assess efficiency, and take necessary actions when needed. However, to the uninitiated, this control panel might appear perplexing.

Our team of generator experts has addressed several commonly asked questions about control panels to assist new owners. Keep reading to grasp the fundamentals of the generator control system, its functions, and its significance.

What is a Generator Control Panel?



Visually, the control panel on a generator comprises a set of displays that indicate various parameters, such as voltage, current, and frequency, through gauges and meters. It also features buttons or switches for operating the generator, including on/off switches.

The location of the control panel varies with the size of the generator. In larger industrial power generators, the control panel is often separate from the generator, either standing independently or wall-mounted nearby.

The control panel serves as the user interface for the generator, providing operational insights and functionality. It allows the operator to monitor system diagnostics, functions, and the current staatus of the equipment. Given their crucial role, these heavy machinery pieces are susceptible to issues like overheating, speed fluctuations, and general wear and tear.

What Is A Generator Control Panel For?

Different types of control panels operate in various ways, each capable of handling a range of functions depending on its design. Modern diesel generator control panels, in particular, have become increasingly sophisticated, offering far more capabilities than older models.

A standby generator’s control panel, for example, is connected to multiple sensors distributed throughout the generator. These sensors provide crucial information regarding the system’s efficiency, voltage, and run hours. They can trigger alarms and display warnings if any issues arise. Additionally, the control panel can automatically shut down the generator in case of an emergency.

How Do Generator Control Panels Work?

All generator control panels are equipped with a microprocessor that processes and manages input from the machine's sensors. This microprocessor manipulates sensor data to provide feedback, enabling the generator to self-regulate.

For example, consider temperature monitoring. If the generator engine's temperature approaches or exceeds its optimal operating range, the sensor detects the heat buildup and sends this information to the control panel's microprocessor. The control panel then prompts the generator to shut down automatically, preventing potential damage.

What Is An ATS Panel?

You will often hear generator control panels mentioned alongside "automatic transfer switches (ATS)." These components are frequently paired to ensure your generator provides an uninterrupted power supply.

The ATS detects when your main power grid fails, signaling the control panel to start the generator. Once the main power is restored, the ATS disconnects the generator and reconnects to the main power grid.

An ATS is crucial for commercial and industrial properties that need constant power. It eliminates the need to manually start the generator, which can take time and leave you without electricity. Learn more about the differences between AMF and ATS panels.


How To Customise Your Control Panel

Almost all generators come with a control panel designed by the manufacturer. However, some businesses may have unique requirements that exceed the standard features provided with these control panels.

If your business has such needs, you can have a custom control panel designed and fitted to your existing generator. We offer a range of specialist power supply services, including backup generators for hospitals and generators for schools and universities.

If your business needs a new generator control panel, Anuvate Infratech can help. With many years of experience, we can replace old or damaged control panels or upgrade your existing panel to include the additional features you require.